Bespoke Bike Builds & Frame Engineering

Ewhurst Bikes™ combines endurance cycling expertise with aerospace-grade engineering to deliver bespoke bike builds, precision servicing, performance upgrades, expert repairs, optimised ride quality, and meticulous maintenance.

Having completed round-the-world cycling expeditions and ridden across the Australian desert, we know what works in the real world—and what is simply a passing fad. That experience allows us to help every rider achieve exceptional performance, reliability, comfort, and value.

Building your bespoke build

Every rider is unique. Every bespoke build begins by understanding how, where, and why you ride.

We design and build custom:

  • Mountain bikes
  • Gravel and cyclocross bikes
  • Road and race bikes
  • Touring and expedition bikes
  • Bespoke bicycle frames

Our engineering services include:

  • E-bike conversions
  • Classic bicycle restoration
  • Carbon fibre inspection and repair
  • Titanium, aluminium, steel, and stainless-steel frame fabrication and repair
  • Bespoke lightweight forks
  • Frame strengthening, modifications, and structural redesign
  • Classic frame disc brake conversions

Every frame supplied as part of one of our bespoke builds is backed by a 15-year guarantee, subject to our terms and conditions.

Why a Bespoke Endurance Road Bike Lasts Longer

Advanced Frame building and Tube cutting

We provide advanced frame repair and modification using specialist engineering techniques, including precision machining and careful fabrication of thin-wall tubing down to 0.3 mm.

Bespoke Bike Builds

We design and build custom bicycles for riders seeking exceptional performance, comfort, and reliability.

Our experience spans competitive racing, ultra-endurance cycling, expedition touring, and everyday riding, enabling us to create bikes tailored precisely to each rider’s requirements.

Our Alpine Race Range™ represents the culmination of years of endurance road and gravel bike development, engineered for riders who demand outstanding performance on both road and trail.

Introducing the Ewhurstbikes 2024 Alpine Race Sport™ range

— a new generation of ultra-endurance bicycles developed for riders who demand race performance, exceptional comfort, and reliability across every terrain.

Alpine Gravel Race Sport™ — engineered for ultra-endurance racing, fast gravel, and serious off-road performance. Designed for riders who demand speed, durability, and confidence across challenging terrain.

Alpine Road Race Sport™ — a more road-focused endurance race machine, optimised for long-distance road racing, alpine climbs, and riders seeking maximum efficiency with gravel capability when required.


Expertly Designed by Ewhurstbikes, England


The frame geometry, material provides the ultimate in ride quality on or off road, speed and rides with a beautiful zing. The frame material, is 1.4x as strong as titanium, gets stronger under stress, doesn’t ride like a bone, and de-laminate like carbon, or fail in fatigue like titanium with with hard use.

The design is based upon our experience of ultra riding and fixing many thousands of bikes, with experience drawn from our 30 years of experience of automotive and aerospace design.


RIDE QUALITY AND SPEED


The ride quality is exceptional and power transfer uniquely achieved with absolute minimal losses.

The ultimate fast climbing machine

  • max power transfer to surface

geometry for the ultimate 20%+ steep climbing and 20+% steep descent

Bespoke fork design and geometry, smooth and beautifully connected to the surface

Smooth and huge power transfer on fast gradual climbs

Ease of control and balance at speed

Geometry and materials 25-30 mph on rough trails with comfort and exceptional stability and ride quality

Beautiful and fast to ride


VERSATILITY


Provenance of design – endurance racing – for max speed and reliability with lugs for panniers

We use hand drawn seamless, bespoke tubing sourced from Italy, 1.4x the strength of titanium


THE ULTIMATE FEEL


Progressive bespoke powerful brakes with big feel

Direct steering with feel – and big grip for very steep sections

Designed for on/off road race versatility

Weight distribution and low centre of gravity for balance and max control


ENDURANCE


Bespoke lightweight forks the material made in the UK is 2x strength of titanium

Meticulously engineered – The only bike you need to own on/off road


OPTIONS all frames are bespoke made to suit your bike fit


The Alpine – Gravel Road Race Sport – more road orientated take 40mm tyres

The Alpine Gravel Race Sport – same quality, off road orientated , more clearance 55mm tyres


PRICING


Come in for a chat so we can understand your requirements and design and build the ultimate bike to suit you and your plans.


EWHURST BIKES – BUILT FOR LIFE


These frames wont fail – so we happily offer a lifetime guarantee on the frame and some warranty on the components.


Our bikes have been extensively tested over many years in all weather conditions, climbing millions of metres across the sandy and rocky trails of the Surrey Hills and the demanding terrain of the Australian Outback. This real-world experience gives us a clear understanding of which components, designs, and engineering solutions deliver the best combination of performance, reliability, comfort, and value.

The same attention to detail is applied to every bike we work on, including children’s bicycles, because safety and confidence are just as important for younger riders. We also offer complimentary bike safety inspections to help keep every rider safe.

We’re open seven days a week, from 8:00 am to 8:00 pm. To arrange a one-to-one consultation, simply click the image above to book a convenient appointment, or call 07720 597869.

Everything we do is guided by sound engineering principles. We believe in quality workmanship, sustainability, safety, supporting local businesses, and helping our customers achieve their cycling, fitness, and adventure goals.

Contact us directly on 07720 597869.

Or on Whatsapp:

Every bike and all of our work is tailored to your riding style, goals, and budget.

Opening Hours

7 days a week
8:00 am – 8:00 pm

📍 Shotley Bridge, County Durham DH8 0SD

Please call 07720 597869. to book your bike in before dropping it off.

Quotations and safety inspections are normally provided free of charge, and all work is discussed, agreed, and approved before any servicing or repairs begin.

The Alpine Race Sport™ Development Story..

The Alpine Race Sport™